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M3D® (Maskless Mesoscale Materials Deposition )
 M3D is an
additive manufacturing solution that reduces the overall size of
electronic systems by producing ultra-thin, fine feature
microelectronics circuitry and components. M3D systems have the unique ability to deposit a wide
range of electronic, structural and biological materials onto almost
any substrate. The proprietary process utilizes aerodynamic focusing to
precisely deliver nano-material formulations that as required can be
subsequently treated with a highly focused laser. The resulting
functional circuits can have line widths and pattern features down to
10 microns with layer thicknesses to 50 nanometers. Beyond fulfilling a
critical dimensional need, the process offers many other significant advantages, including:
Through these capabilities, M3D facilitates the development and production of unique microelectronic and biotech components and devices, such as high-density interconnects, embedded passives, micro-components, biosensors, antennae, RFID tags, flexible circuits and displays, as well as enabling the repair of production defects and legacy electronics. |
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Microelectronics Manufacturing
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Life Sciences |
Other Applications |
Printed Circuit Boards. M3D systems
provide a means for producing higher density traces and interconnects
to satisfy the demand for smaller electronic systems. M3D
can produce circuitry in materials such as copper, silver and gold. Bond Pad Redistribution.
Flex Circuits. Low temperature processing and excellent adhesion make M3D® an ideal solution for flexible substrates.  Ag Inductor on Flex Circuit
Embedded Passives & Components. M3D® produces high tolerance embedded passives in a single step on both rigid and flex substrates without the need for laser trimming. It can also “embed” other components, such as sensors, filters, and antenna; and can even be used to fill the vias between layers.  Embedded Resistor Semiconductor Packaging. M3D® enables advanced HDI applications such as chip-scale and flip-chip packaging, and direct die attachs. |
Biocompatible Electronics. The health care industry makes extensive use of microelectronics spanning
diagnostics, pharmacology, surgery and prosthetics.. The electronics can be the
active element or they may merely serve as the connection to a device. Hearing aids
and Cardiac Rhythm Management (CRM) products such as pacemakers and
defibrillators are common examples that demonstrate the demand for smaller,
less invasive devices. M3D’s ability to reduce the overall size of an
electronic system, combined with its support of biocompatible electronic
materials, achieves this goal.
Drug Discovery. M3D is applicable
to the production of the micro-arrays used in the search for new drugs based on
combinatorial chemistry, especially as the industry is moving towards
“bio-chips” that contain not only target wells, but also the electronic logic
for conducting ultra high throughput screening.
Diagnostics. Biosensors
are analytical devices that incorporate biological materials as the functional
element, which when exposed to a certain stimulus triggers an electronic
signal. M3D has proven adept at the deposition of ultra-thin biomaterial and
insulating layers for multilayer biosensor devices.
Tissue Engineering. M3D
is a flexible development and production tool, having already demonstrated the
capability of depositing viable cells and biomaterials, and to further
integrate growth factors and scaffold support structures.
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